FLIR PT-Series cameras and SpotterRF Compact Surveillance Radars provide enhanced perimeter protection for electrical substations

Combining radio detection and ranging (RADAR) with thermal imaging technologies produces unparalleled monitoring coverage and perimeter protection for power plants and electrical substations.

By integrating SpotterRF Compact Surveillance Radars (CSR) with FLIR PT-Series cameras, end users gain exceptional situational awareness, both inside the substation and beyond the fence line. This cost-effective solution requires substantially less infrastructure than other fence line detection systems and yields higher accuracy.

Video surveillance of electrical substations

There are over 55,000 electrical substations in the United States. These substations, along with power plants and transmission lines, provide power for millions of people. It is imperative that these locations remain secure from intrusion and sabotage. If just a handful of these substations were rendered inoperable, the U.S. could face a serious blackout.

The 2013 sniper attack on PG&E Corporation’s Metcalf transmission substation, which knocked out several transformers and totaled over US$ 15 million in damages, was considered to be a catalyst for the Federal Energy Regulation Commission (FERC) establishing new security standards for utilities.

Critical Infrastructure Protection Standard 014

One of the most notable policies introduced was the Critical Infrastructure Protection Standard 014 (CIP014)

One of the most notable policies introduced was the Critical Infrastructure Protection Standard 014 (CIP014). This statute requires utilities to identify ‘mission critical’ facilities and assets, conduct a security inspection to identify threat, and implement a security system to address those risks.

In response to security incidents such as Metcalf and other FERC activities, a large electrical utility with hundreds of substations across the country, looked to expand security beyond its fence line.

Enhanced perimeter protection solutions

The end user wanted to enhance and possibly replace traditional fence protection systems, including fibre optics, microwave barriers, and video analytics as these systems all proved to be costly, as well as time and labour intensive. In the end, the utility company relied on VTI Security for a recommendation.

VTI Security, based in Burnsville, Minnesota, is an industry-renowned integrator that has been servicing security needs in the commercial, utility and oil and gas sectors for over 35 years. To determine the best system for its end user, VTI reviewed six different technologies, including some with multiple vendors of various solutions.

Cost-effective total surveillance solution

VTI also tested systems in in field deployments and conducted a cost analysis. The integrator concluded that SpotterRF’s product was superior to all others and selected it as its sole radar standard for perimeter solutions.

“Our findings were that SpotterRF not only provided the most comprehensive detection in a substation environment, but SpotterRF was also by far the most cost-effective total solution based on the ability to mount equipment on existing structures,” said Jerry Klapak, Senior Account Manager for VTI Security.

SpotterRF Compact Surveillance Radar system

CSRs enable security monitors to never be blind, providing 100% coverage, 24/7, in all weather conditions

SpotterRF, based in Orem-Utah, provides perimeter protection through its patented Compact Surveillance Radar (CSR) systems, which provide up to 300 acres of radar tracking power in a hand held, four-pound device.

The CSRs enable security monitors to never be blind, providing 100 percent coverage, 24 hours a day, in all weather conditions. They are designed to detect threats up to 3300 feet beyond the fence line and provide early warnings to staff before situations escalate.

FLIR PT-Series cameras

Upon selecting a radar system, VTI needed a video manufacturer to supply cameras to deploy with the radar. In 2015, the integrator approached the globally renowned thermal imaging and perimeter security solutions expert, FLIR Systems, for a solution. FLIR’s PT-Series was selected for the project.

“The ability for FLIR’s products to perform beyond published performance specifications was a surprise we don’t often see,” said Klapak, added “Each product exceeded published performance metrics on our field testing and actual deployments.”

The PT-Series is FLIR’s offering of high performance, multi-sensor pan/tilt dual cameras that feature both thermal and visible-light imaging. The system is known for providing the highest precision. The pan/tilt mechanism gives end users accurate pointing control, while providing fully programmable scan patterns, as well as radar slew-to-cue and slew-to-alarm functions.

Seamless integration

With the radar and thermal technologies selected, VTI worked to ensure seamless integration and performance between the systems.

“We worked with each company’s support and development teams as well as the VMS manufacturer to ensure the technologies not only worked with one another, but also met the client’s needs for bandwidth consumption and VMS interface and display,” said Klapak.

Maximum coverage and perimeter security

SpotterRF C20 and C40 radars and FLIR PT-Series cameras deliver maximum coverage and perimeter protection

Together, SpotterRF C20 and C40 radars and FLIR PT-Series cameras deliver maximum coverage and perimeter protection.

“The FLIR PT-Series, when deployed with SpotterRF, can cover a wide area of substation footprint. It is a cost-effective solution for substations needing to monitor the perimeter as well as inside the yard,” said Michael Chaffee, Director of Business Development at FLIR Systems, adding “The speed at which the FLIR PT-Series slews to the cue of the SpotterRF detection is impressive.”

Effective intrusion detection solution

When someone walks into the field of view of SpotterRF’s C20 or C40 radar, the radio waves bounce off the person and back to the radar, which then calculates the precise GPS location of the target and target size. The radars then tell the FLIR PT-Series camera to zoom to that location.

The camera automatically stays on the target, moving with and tracking it. Because the radars control the cameras, the cameras only move upon detection, which significantly extends the shelf life of the cameras and allows them to last for years without replacement.

Technology impact

This FLIR and SpotterRF solution addresses an important pain point for the perimeter security and intrusion detection market.

“In the past, utilities tried to use video analytics to find targets. Because these systems were outdoors, a number of environmental factors affected performance, including weather, lighting and moving trees,” said Logan Harris, CEO of SpotterRF, adding “However, by combining our radar with FLIR’s pan tilt thermal cameras, you will be able to solve this problem.”

Radar technology and thermal imaging integration

Logan adds, “Together, SpotterRF’s radar technology and FLIR’s thermal imaging are able to locate a person in a 15 or 100 acre space, see hundreds of yards beyond the fence line, cue the camera, and alert the personnel all without the help of an operator.”

In the past, only military organisations could access this level of advanced technology. Now, the FLIR and SpotterRF solution makes this security capability accessible and affordable for critical infrastructure, power distribution and commercial applications.

High-level security for critical sites

Our client is very pleased with the ability of the technologies to provide security for their critical sites"

“Our client is very pleased with the ability of the technologies to provide security for their critical sites. One surprising benefit was the ability to use both the thermal cameras and radars for additional security and production uses.” said Klapak.

He adds, “They now use the radars to activate security lighting based on motion within and outside the fences. This provides not only a green approach to security by lowering energy costs but also improves customer relations by reducing light pollution in residential neighbourhoods.”

Minimal installation time

The entire team was also impressed by the solution’s minimal installation time. Unlike deploying fibre optic cables on fence lines, which requires months for digging trenches, the FLIR and SpotterRF solution allows one to mount the radars and cameras on control shacks and lattice poles. This process only requires a week for installation.

“The deployment occurred 4x faster than was anticipated,” said Harris, adding “VTI installed the systems at 25-30 sites in just three months.”

Phased deployment

VTI began installation in 2016 with plans to roll out the solution in a phased approach as part of a multi-year plan. Approximately 50- 75 sites will deploy the solution. On average, each substation has two FLIR PT-Series cameras and four SpotterRF radars (two per camera).

Some of VTI’s other clients are also expected to deploy the same solution at 10-20 sites over the next few years based on the success VTI has proven in the utility environment.